Industrial Automation

Industrial Automation

Flying Trigger Technology

High Speed Inspection With Accuracy

Challenges in maintaining inspection accuracy

Vision inspection can help us improve the quality of our products. However, when it comes to high speed production of more than 1000ppm, it becomes challenging to capture images accurately. When producing at such high speed, it is challenging yet crucial, to coordinate and control the system for accurate image inspection.

Introducing OMRON’s Flying Trigger Solution

Flying Trigger technology achieves positioning accuracy in imaging while moving without stopping the camera or parts. This technology enables complete synchronization of motion control (rotating objects, etc.) and image capture timing, it can be realized by ​combining NJ-series with 1S servo/G5 servo.​

This technology empowers manufacturers to maintain high-quality standards with minimal impact on production speed, enhancing both efficiency and accuracy on the line.

Benefits of Flying Trigger

There are multitude of benefits by using Flying Trigger for your business. Here are some of them.

Lower Maintenance Costs

Reduces mechanical wear and tear caused by frequent stopping, leading to less maintenance and fewer production interruptions.

Real-time Quality Control

Detects defects instantly, providing immediate feedback and improving the consistency and quality of production.

Non-stop Precision

Enables high-accuracy inspection on moving parts, allowing manufacturers to maintain quality control without compromising speed.

Enhanced Throughput

Reduces your downtime by eliminating stop-and-go inspection, which not only boosts overall productivity but also enhances the output quality.

Improving Inspection Quality Through Flying Trigger Control

The Flying Trigger Solution embodies OMRON’s commitment to innovation and reliability. By addressing both productivity and precision, it reflects a deep understanding of manufacturers’ needs in dynamic, high-speed environments. OMRON’s solution helps customers achieve more streamlined operations, empowering them to stay competitive in fast-evolving industries.

Difference Between Conventional Inspection and Flying Trigger

With vibrations occurring when stopping, the inspection may conducted only after settlement of the vibrations

Inspection conducted while in motion, the stopping operation is eliminated, significantly reducing the cycle time.

Applications of Predictive Synchronous Control

Find out how to improve quality control
in vision inspection, saving take time.