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Product Information

Product Index :: Sensing Solutions :: UV Bonding

ZUV Series Smart Curing System


ZUV Series Smart Curing System

 

Download Product Brochure

* Ordering information

* Specifications

* Configurations

* Dimensions, and etc

 

  can be found in our PDF brochure.

 

 

 

Super-Compact UV LED Irradiator

  • Achieve precision adhesion with no heat damage to components using 365-nm clear optical irradiation.

  • Miniature and multi-tasking. Designed specifically for manufacturing sites.

  • Extremely compact body approx. 1/8 size of lamp irradiators.

  • Simple and reliable settings using a color LCD.

Features

 

New Ultraviolet LED Curing

 

New Ultraviolet LED Curing

Achieve precision adhesion with no heat damage to components using 365-nm clear optical irradiation. A massive reduction in running costs is also achieved through a long 10,000-hour life and reduced power requirements through irradiation only when required.

 

 

Building LEDs into compact heads enables 4 heads to be connected without requiring power distribution.

 

Building LEDs into compact heads enables 4 heads to be connected without requiring power distribution. Short tact time and precision adhesion means multiple locations can be joined at the same time. In addition, adhesion patterns and timing for each head can be controlled independently. (The image shows UV irradiation.)

 

 

 

Max irradiation of 6000mW/cm²* Stronger Than Lamp Irradiators

 

The new ZUV provides you with the maximum irradiation of 6000mW/cm², which the previous LED models were unable to achieve. With a lamp irradiator, the more CH heads you use at a time, the smaller the power becomes. In comparison, LED irradiators has built-in light source in each CH head, which enables you to use several CH heads with the same maximum power. Also, the 3-10 dia. spot irradiation is suitable for actual resin coating area.

 

Graph: Max irradiation of 6000mW/cm²* Stronger Than Lamp Irradiators

 

* When measured with Ushio’s UV Meter (Model UIT-150) at a suggested distance.

 

 

1/4 Production Time (compared to our previous models)

 

By irradiating with 6000mW/cm², ZUV saves production time by 1/4 compared to our previous models. Suitable for operations with large daily production volume, such as bonding mobile phone camera module and pickup lens.

 

Graph: 1/4 Production Time (compared to our previous models)

 

 

 

UV Irradiation with Minimal Heat Damage

 

High-power 365-nm UV-LED used as light source.
In contrast to lamp irradiation, the light is clear and free from the infrared light found with rising temperatures. This enables high-precision adhesion with minimal damage to components.

 

Graph: UV Irradiation with Minimal Heat DamageMinimal temperature rise compared to lamp irradiation.

 

 

Reduced Running Costs

 

Uses long-life LED (10,000 hours, see note).
No need to waste time changing bulbs because power-conserving design means
the LED is lit only when required. (Note: At 100% irradiation power.)

 

Lasts approx. 10 times longer than lamp irradiation.

 

Note: Irradiation time/operation time = 1/3

 

Three Spot Sizes

 

Change the spot size simply by replacing the head lens.
Choose from 3 lenses for reliable adhesion with the best spot size for the workpiece.

 

Three spot sizes: (Distance: 25 mm; Spot diameter: 8 dia.), (Distance: 20 mm; Spot diameter: 6 dia.), (Distance: 15 mm; Spot diameter: 4 dia.),

 

 

Smallest Body in Industry (See note.)

 

Super-compact body, approximately 1/8 size of existing lamp irradiators. Use the ZUV Series with confidence not only as part of cell production lines but also incorporated into small devices. Heads connect to the rear for easier handling.

 

1/8th the Size of Existing Lamp Type

Note: OMRON statistics, April 2005

 

Independent Control of 4 Heads

 

Reduced tact time and high-precision adhesion enables multiple locations to be joined at the same time. High precision adhesion can be achieved with programmable pattern irradiation.

 

Independent Control of 4 Heads

 

 

Easy-to-read LED

 

A simple and easy-to-understand LCD enables simple settings using icons and displays irradiation status during operation.

 

Easy-to-read LED

 

Screen capture: 1. Irradiation patterns displayed in a graph. Color indication of irradiation progress. 2. Irradiation power display. 3. Remaining irradiation time display.

 

Connection Ports Enable Broader Applications

 

I/O and RS-232C Communications Ports

 

I/O and RS-232C Communication Ports

Irradiation ON/OFF, irradiation pattern switching, alarms, and more, can be controlled externally via the I/O port or RS- 232C communications.
Easy pattern switching and other switching of production modes.

 

 

Irradiation Log

 

Irradiation Log Transfer using USB

Data during operation, including irradiation times and frequencies, can be transferred to a computer via USB. This data is useful for managing quality data and defect analysis.

 

 

Irradiation Power Compensation

 

Irradiation Power Compensation

A power tuning function is provided to compensate irradiation power based on the output of an external power measuring device. Power can be simply and accurately compensated during inspections to maintain constant production conditions.

 

 

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